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 PM200RSA060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
BB TYP. AA (2 PLACES) F G H 1.
1234 5678 9 10
CC TYP.
11 12 13 15 17 19 14 16 18
DD TYP.
EE SQ (19 PLACES)
F
A D
J K B E
L
Y - Dia. (4 TYP.)
K
Z (6 REQD) M N
1. V UPC 2. U FO 3. U P 4. V UPI 5. VVPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO
11. WP 12. V WPI 13. V NC 14. V N1 15. UC(BR) 16. U N 17. V N 18. WN 19. FO
P N B
G
P Q T
U
V R
W R
X (4 TYP.)
W UC V S
Fo
19
BR
15
VNC WN VN1
13 18 14
VN
17
UN
16
W P V WP1 UP VUP1 V P V VP1 V UPC U FO VVPC V FO V WPC W FO
9 11 10 12 5 7 6 8 1 3 2 4
Rfo
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit
GND I N
F O V CC
GND I N
F O V CC
GND I N
F O V CC
GND I N
F O V CC
GND I N
F O V CC
GND I N
FO V CC
GND I N
FO V CC
TEMP
GND SI OUT GND SI OUT GND TH SI OUT GND SI OUT GND SI OUT GND SI OUT GND SI OUT
B
N
W
V
U
P
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q Inches 5.310.04 4.330.04 0.84 4.740.02 3.760.02 0.29 0.020.1 1.60 0.65 0.79 0.43 0.29 0.39 0.24 2.01 Millimeters 135.01.0 110.01.0 21.3 120.50.5 95.50.5 7.25 0.50.3 40.68 16.5 20.0 11.0 7.4 10.0 6.0 51.0 Dimensions R S T U V W X Y Z AA BB CC DD EE Inches 1.02 1.33 0.07 0.95 +0.06 0.28 1.37 0.24 Rad. 0.22 Dia. M5 Metric 0.10 0.08 0.39 0.13 0.02 Millimeters 26.0 33.7 1.8 24.1 +1.5 7.0 34.7 Rad. 6.0 Dia. 5.5 M5 2.54 2.0 10.0 3.22 0.5
Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200RSA060 is a 600V, 200 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 200 VCES Volts (x 10) 60
1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M5 Mounting Screws Mounting Torque, M5 Main Terminal Screw Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125C) Isolation Voltage, AC 1 minute, 60Hz Sinsoidal Symbol Tj Tstg TC -- -- -- VCC(prot.) VRMS PM200RSA060 -20 to 150 -40 to 125 -20 to 100 17 17 920 400 2500 Units C C C in-lb in-lb Grams Volts Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC) Fault Output Current (Sink Current at FO Terminals) VD VCIN VFO IFO 20 20 20 20 Volts Volts Volts mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Peak Collector Current, Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation VCES IC ICP VCC VCC(surge) PC 600 200 400 450 500 595 Volts Amperes Amperes Volts Volts Watts
Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Peak Collector Current, Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation Diode Forward Current Diode DC Reverse Voltage VCES IC ICP VCC VCC(surge) PC IF VR(DC) 600 75 150 450 500 370 75 600 Volts Amperes Amperes Volts Volts Watts Amperes Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection toff(OC) OT OTR Supply Circuit Under Voltage Protection UV UVR Supply Voltage VD ID VCIN(on) VCIN(off) fPWM IFO(H) IFO(L) Minimum Fault Output Pulse Width tFO VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Circuit Current VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Fault Output Current Applied between UP, VP, WP, UN, VN, WN, Br 3- Sinusoidal VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V -- -- 1.2 1.7 -- -- -- 1.0 52 13 1.5 2.0 15 -- 10 1.8 72 18 1.8 2.3 20 0.01 15 -- mA mA Volts Volts kHz mA mA mS SC -20C T 125C OC -20C T 125C 310 115 -- -- -- 111 -- 11.5 -- 13.5 400 161 560 241 10 118 100 12.0 12.5 15 -- -- -- -- -- 125 -- 12.5 -- 16.5 Amperes Amperes Amperes Amperes S C C Volts Volts Volts
Brake Sector
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, Tj = 25C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125C Diode Forward Voltage Collector Cutoff Current VFM ICES -IC = 75A, VD = 15V, VCIN = 15V VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C -- -- -- 1.7 -- -- 2.5 1 10 Volts mA mA -- 1.85 2.78 Volts -- 1.8 2.7 Volts
3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VEC VCE(sat) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 200A, VD = 15V, VCIN = 15V VD = 15V, VCIN = 0V, IC = 200A, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 15V VCC = 300V, IC = 200A Tj = 125C 0.4 -- -- -- -- 0.8 0.15 0.4 2.0 0.7 2.0 0.3 1.0 2.9 1.2 S S S S S -- -- -- -- -- 1.9 1.8 1.75 1 10 2.8 2.7 2.63 mA mA Volts Volts Volts
VD = 15V, VCIN = 0V, IC = 200A, Tj = 25C -- --
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)D Rth(c-f)Q Rth(c-f)D Contact Thermal Resistance Rth(c-f) Condition Each Inverter IGBT Each Inverter FWDi Each Brake IGBT Each Brake FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- -- -- Typ. -- -- -- -- -- Max. 0.21 0.35 0.33 0.8 0.018 Units C/Watt C/Watt C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Applied between UP, VP, WP, UN, VN, WN, BrUsing Application Circuit Input Signal 0.8 4.0 20 2.5 Volts Volts kHz S Value 400 15 1.5 Units Volts Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Inverter Part
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL)
COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL)
OUTPUT CHARACTERISTICS (TYPICAL)
5
COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS)
6 5 4 3 2 1 0 0 100 200 300 400 0 12 14 16 18 20
COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS)
400
COLLECTOR CURRENT, IC, (AMPERES)
4
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
IC = 200A VCIN = 0V Tj = 25oC Tj = 125oC
Tj = 25oC VCIN = 0V
300
15
3
200
VD = 17V
13
2
1
100
0
0 0 1 2 3 4 5
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
101
Tj = 125oC
SWITCHING TIMES, tc(on), tc(off), (S) SWITCHING TIMES, ton, toff, (S)
101
Tj = 125oC
REVERSE RECOVERY TIME, trr, (S)
100
Irr VCC = 300V VD = 15V
102
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
VCC = 300V VD = 15V
toff
trr
100
ton
100
tc(off) tc(on)
10-1
101
Tj = 125oC VCC = 300V VD = 15V
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-2 101
102
EMITTER CURRENT, IE, (AMPERES)
100 103
DIODE FORWARD CHARACTERISTICS
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
103
DIODE FORWARD CURRENT, IF, (AMPERES)
101
101
VD = 15V VCIN = 15V Tj = 25oC Tj = 125oC
100
100
102
10-1
10-1
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.35oC/W
101 0.4 0.8 1.2 1.6 2.0 2.4
DIODE FORWARD VOLTAGE, VF, (VOLTS)
10-3 10-3
10-2
10-1
TIME, (s)
100
101
10-3 10-3
10-2
10-1
TIME, (s)
100
101
5
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Brake Part
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL)
5.0
COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS)
5.0
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
100
COLLECTOR CURRENT, IC, (AMPERES)
Tj = 25oC VCIN = 0V
15
4.0
4.0
80
VD = 17V 13
3.0
3.0
60
2.0
2.0
IC = 30A VCIN = 0V Tj = 25oC Tj = 125oC
40
1.0
1.0
20
0 0 20 40 60 80 100
COLLECTOR CURRENT, IC, (AMPERES)
0 0 12 14 16 18 20
SUPPLY VOLTAGE, VD, (VOLTS)
0 0 1 2 3 4 5
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
DIODE FORWARD CHARACTERISTICS
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
102
DIODE FORWARD CURRENT, IF, (AMPERES)
101
101
VD = 15V Tj = 25oC Tj = 125oC
100
100
101
10-1
10-1
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.33oC/W
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.80oC/W
100 0 0.4 0.8 1.2 1.6 2.0
DIODE FORWARD VOLTAGE, VF, (VOLTS)
10-3 10-3
10-2
10-1
TIME, (s)
100
101
10-3 10-3
10-2
10-1
TIME, (s)
100
101
6


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